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Optimizing Blast Furnace Hearth Inner State

Optimizing Blast Furnace Hearth Inner State



Project coordinator

Tata Steel Nederland Technology B.V.

Project partners

  • ArcelorMittal Maizières Research SA
  • Center de Recherches Metallurgiques ASBL
  • Aktien-Gesellschaft der Dillinger Hüttenwerke
  • VDEH-Betriebsforschungsinstitut GmbH
  • Swerea Mefos AB
  • Luossavaara-Kiirunavaara AB
  • ArcelorMittal Eisenhüttenstadt GmbH
  • voestalpine GmbH
  • Johannes Kepler University
  • Ruhr-Universität Bochum
  • Funded by

  • Budget

    3 600 000 euros

    Åbo Akademi University’s part of the budget

    245 000 euros (7%)

    With the objectives to prolong the blast furnace (BF) hearth life, reduce energy consumption and improve productivity, the interaction between the coke particles forming the dead man (DM), the hearth liquid flow and respective heat loads are investigated. Hearth conditions are stated by characterisation of actual BF hearths, water modelling, lining monitoring techniques and process data based expert systems. Innovative computer modelling using computational fluid dynamics, discrete element modelling and nodal wear modelling are developed to characterize the DM as a conglomeration of individual particles correlated and coupled with global process parameters and local wear factors.